Patient-Specific CMF PEEK Implants

Engineered for precise anatomical fit in cranio-maxillofacial reconstruction

BRMR provides patient-specific cranio-maxillofacial (CMF) implants manufactured from medical-grade PEEK. Each implant is designed from patient CT data, reviewed with the surgeon, and manufactured in-house to deliver a precise fit, controlled quality, and a clear workflow from planning to final device.

Medical-Grade PEEK Material

Non-metallic, radiolucent polymer selected for cranio-maxillofacial reconstruction

Polyetheretherketone (PEEK) is a high-performance medical polymer widely used in cranio-maxillofacial implants due to its bone-like mechanical behavior, radiolucency, and long-term stability. Its non-metallic nature allows clear post-operative imaging without artifacts, while supporting precise patient-specific design and manufacturing.

Elastic Modulus of Common CMF Implant Materials

Comparative stiffness values of human bone, medical-grade PEEK, and titanium

Human bone exhibits an elastic modulus in the range of approximately 3–5 GPa. Medical-grade PEEK has an elastic modulus of approximately 4 GPa, closely aligning with bone. In contrast, titanium demonstrates a substantially higher elastic modulus of approximately 110 GPa.

Design & Surgical Planning

Patient-specific digital workflow based on clinical imaging data

Each cranio-maxillofacial implant is designed using patient CT (DICOM) data to accurately reconstruct anatomical geometry and defect boundaries. The digital planning process enables precise implant contouring, preoperative evaluation, and surgeon review prior to manufacturing, ensuring alignment with clinical requirements and surgical approach.

Manufacturing Quality Control & ISO-Aligned

In-house production with controlled quality processes

Manufacturing is performed in-house under a controlled production workflow aligned with medical device quality management principles. Each patient-specific implant is produced according to an approved design, followed by defined post-processing, dimensional verification, and final inspection prior to release. Quality records, traceability, and case-specific documentation are maintained to support risk management, consistency, and regulatory compliance.